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Standards Guide · ASTM

ASTM F2656: The Current Benchmark

The test method that governs vehicle barrier crash ratings today — how the designations are built, what a conforming test requires, and how to read the report behind the rating.

At a Glance

  • Standard: ASTM F2656/F2656M, Standard Test Method for Crash Testing of Vehicle Security Barriers. First published 2007; significant revisions include -15 and -20.
  • Structure of a rating: vehicle class + speed (the condition designation, e.g. M50) plus a penetration rating (P1–P4).
  • Key datum: penetration is measured to the leading edge of the cargo bed, where a payload would ride.
  • Golden rule: a condition designation without its P rating is half a result.

Why ASTM replaced the DOS method

The DOS standard certified one scenario: a 15,000 lb truck, three speeds, pass or fail. By the mid-2000s that was too narrow. Facilities faced threats from sedans and pickups, not only medium trucks; agencies beyond State needed ratings; and the pass/fail format hid useful engineering information. ASTM F2656, first published in 2007, answered all three: multiple vehicle classes, a public test method any accredited lab can run, and a reported penetration class instead of a buried number.

How a designation is built

An F2656 rating has two halves. The condition designation couples a test vehicle class with a nominal impact speed:

Test vehicle classes and their condition designations
ClassVehicleTest WeightDesignations
SCSmall passenger car2,430 lb (1,100 kg)SC40 – SC60
PUPickup truck5,070 lb (2,300 kg)PU40 – PU60
MMedium-duty truck15,000 lb (6,800 kg)M30 / M40 / M50
HHeavy goods vehicle65,000 lb (29,500 kg)H30 / H40 / H50

The penetration rating is the measured result. It is taken dynamically — the farthest point reached during the impact, not where the wreck comes to rest — from the leading edge of the cargo bed to the pre-impact attack face of the barrier:

RatingDynamic PenetrationPractical Meaning
P1≤ 1 m (3.3 ft)The payload effectively stops at the line. The only class comparable to a legacy K certification.
P21.01 – 7 m (3.31 – 23.0 ft)Up to seven meters of intrusion. Standoff must absorb it.
P37.01 – 30 m (23.1 – 98.4 ft)Up to thirty meters. A P3 barrier defends a line thirty meters behind itself.
P4> 30 m (98.4 ft)Not effectively arrested. Removed from the standard in the 2015 revision — a datasheet quoting P4 today is quoting a dead class.

What changed across revisions

  • F2656-07: the original. Four vehicle classes, P1–P4 penetration ratings.
  • F2656-15: dropped P4 (a barrier that allows more than 30 m of penetration no longer earns any rating), refined vehicle and instrumentation requirements, and became the dual-designated F2656/F2656M with rationalized metric units.
  • F2656-20: the current edition family. When reviewing a report, check which edition the lab tested to — the edition is on the cover page.

Reading a test report like an engineer

The rating is a summary; the report is the certification. A conforming report identifies the exact test article and its as-tested configuration: foundation dimensions, reinforcement, embedment, spacing between units, soil or slab condition, and for active barriers the state of the barrier at impact. Every one of those is part of the rating. Before accepting a submittal, confirm:

  • The report comes from an independent accredited laboratory, not the manufacturer's own facility.
  • The tested configuration matches the proposed installation — especially foundation depth and spacing.
  • The condition designation and P rating both appear, and both meet the specification.
  • The product tested is the product proposed. “Same family” is not the same product.
Specification language tip: require “tested by an independent accredited laboratory in accordance with ASTM F2656/F2656M, achieving [M50] with penetration rating [P1], in a foundation configuration matching the installed condition” — and require the full lab report in the submittal. NPSI Technical Note 001 provides complete checklist language.

Sources & Further Reading

  1. ASTM International, F2656/F2656M-20, Standard Test Method for Crash Testing of Vehicle Security Barriers.
  2. ASTM International, F2656/F2656M-15 — revision notes on penetration rating classes.
  3. Stone Security Engineering, Anti-Ram Vehicle Barriers: Rating Systems (2018).
  4. NPSI, Crash Test & Standards Decoder — interactive crosswalk and penetration reference.